Industrial Gearbox Refurbishment
Our team of experienced mechanical engineers staff our repair centres 24-hours-a-day on weekdays and are available on-call during the weekends.
Industrial Gearbox Repair and Overhaul Services Certified by SKF
Our state-of-the-art gearbox repair centres offer repair and overhaul services for all types of industrial gearboxes ranging from large custom-built crane gearboxes, pulverising mill gearboxes and extruders, to smaller catalogued gearboxes and geared motors.
In 2020, our centres became the very first in the UK to be recognised as a Certified Gearbox Rebuilder by SKF, reassuring customers that all work undertaken is completed to exacting standards using the best replacement components.
Gearbox Types Include:
- Helical speed reducers
- Single and double reduction worm reducers
- Helical and helical bevel reducers
- Geared motors
- Shaft-mounted reducers
- Variators
- Epicyclic units
- Planetary units
Why Choose HAYLEY 247 DEXIS for Your Gearbox Repairs?
There are many reasons why customers trust us to provide them with a comprehensive gearbox repair service, whether this is part of a planned maintenance activity or the customer finds themselves in a more pressing breakdown situation. Here are just a few:
Our team of experienced mechanical engineers staff our repair centres 24-hours-a-day on weekdays and are available on-call during the weekends. This means that whenever our customers need us, we are there to support them.
We offer a same-day collection, strip-down inspection and reporting service, which enables both our engineers and our customers to promptly get an understanding of the problem, before work commences. Customers get a full written report advising the recommended course of action.
Our repair centre has two 25-tonne overhead cranes, one 5-tonne overhead crane, and several other jib cranes which service our fitting bays. We also have 300 tonnes horizontal and 150 tonnes vertical in press capacity.
Our repair centre also has a specialised washdown facility to clean and remove all contaminants from gearboxes during strip-down, a testbed facility for inverter-motor-pulley arrangement testing or direct drive via a cardan shaft, as well as a dedicated spray booth to paint all gearboxes upon job completion.
Our Gearbox Services team collaborate on many projects with our Machine Shop Services team, to enable reverse engineering of bespoke or obsolete components when replacement parts are unavailable.
All gearboxes that enter our repair centre are photographed on arrival, stripped down with all parts documented for reporting purposes, and photographed upon completion. Full process and quality control documentation is also provided.
On-site support is available when needed for inspection, plant removal and installation work.
View Our Latest Projects
We have an extensive catalogue of projects we have worked on over the years. We understand no job is the same, we work with you to overcome your challenges and develop the optimum solution for your needs.
£250k+ Of Lost Revenue Avoided By Plastic Pipe Manufacturer Thanks To HAYLEY 247 DEXIS Gearbox Repair Services – CS128
The Situation A manufacturer of plumbing and drainage components had a machine down due to a gearbox failure. The breakdown had caused a stoppage to production on one of the…
Overnight Gearbox Repair For Meat Processing Facility Prevents £100K In Lost Revenue – CS150
The Situation A processor of lamb and mutton products contacted their local HAYLEY DEXIS branch in Wolverhampton, reporting a gearbox breakdown that had brought machinery to a standstill. The team…
Rapid Response Pumps From HAYLEY 247 DEXIS Bring Water Company Improved Operational Performance – CS011
The Situation The current fleet of rapid response pumps held by a UK water company was nearing the end of their life-cycles, and needed replacing. The pumps perform a critical…
Contact Us Today
Whatever your project, we are here to provide fast, effective engineering solutions. Our specialist technical staff are happy to discuss any reactive or planned requirements you may have. We can inspect CAD drawings and files through to undertaking on-site visual inspections.