Root Cause Analysis
We work with our customers in a consultative arrangement, to understand what issues have been occurring.
Root Cause Analysis Studies
We support our customers in problematic situations with machinery and equipment, by identifying the root cause of issues affecting the reliability, efficiency and safety of their assets.
Our on-site engineering team visit site to do an initial viewing of the application. We work with our customers in a consultative arrangement, to understand what issues have been occurring. Using this information, we draw upon our wide service offering and decades of experience in helping customers to keep their operations running, and work on detecting the cause of the problems.
Complete Data Analysis
We use our cutting-edge equipment (both condition-based monitoring and visual inspection tools) to take a series of readings / images to delve deeper into the cause of the issue.
A comprehensive report and diagnosis can often be made when the data and information is collated and analysed by our teams. This then informs the customer’s best course of action to tackle the issues in the most cost-effective way.
Previous Root Cause Analysis Studies
- Crusher / rolling mill catastrophic failures
- Cereal plant flaking mill failures
- Energy consumption costs based on a change in lubrication manufacturer and type
- Cardboard conversion plant printers, servo drive failures
- Quarry crusher mill main drive failure
- Mineral processing ball mill girth wheel issues / damage
- Pharmaceutical plant air handling fan unit failures and external damage
- Power Generation gas turbine vacuum leak issues & identification
- Food processing drive shaft failures
- Food processing ferrous / non-ferrous debris production line detection
- Centrifugal Crushing Mill bearing assembly support structure failure
- Quarry classifier bearing failures
£250k+ Of Lost Revenue Avoided By Plastic Pipe Manufacturer Thanks To HAYLEY 247 DEXIS Gearbox Repair Services – CS128
The Situation A manufacturer of plumbing and drainage components had a machine down due to a gearbox failure. The breakdown had caused a stoppage to production on one of the…
£252K In Lost Revenue Avoided For Packaging Manufacturer Thanks To HAYLEY 247 DEXIS and Lamond & Murray – CS148
The Situation A large cardboard packaging manufacturing facility had suffered a catastrophic failure to the diecut gears in one of their critical rotary machines. The machine in question was manufactured…
Emergency ATEX Motor Rewind Completed For Biogas Plant Following Critical Failure – CS144
The Situation A biogas plant in Yorkshire, producing electricity and biomethane from manure and other waste products, had suffered a breakdown to a critical ATEX electric motor. The 160kW motor…
Contact Us Today
Whatever your project, we are here to provide fast, effective engineering solutions. Our specialist technical staff are happy to discuss any reactive or planned requirements you may have. We can inspect CAD drawings and files through to undertaking on-site visual inspections.